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ISRO Mechanical Engg.: Manufacturing Quiz 3

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Question 1

A hole is specified as Ф50(+0.050/-0.00) mm. The mating shaft has a clearance fit with minimum clearance of 0.02 mm. The tolerance on the shaft is 0.03 mm. Maximum clearance between hole and shaft is

Question 2

A titanium sheet of 5.0 mm thickness is cut by wire-cut EDM process using a wire of 1.0 mm diameter. A uniform spark gap of 0.5 mm on both sides of the wire is maintained during cutting operation. If the feed rate of wire into the sheet is 20 mm/min, the material removing rate (in /min) will be

Question 3

Shrinkage allowance is made by

Question 4

With a punch for which the maximum crushing stress is four times the maximum shearing stress of the plate, the biggest hole that can be punched in the plate would be of diameter equal to ____________.

Question 5

A milling machine has the following two index plates supplied along with the indexing head:
Plate 1 : 15, 16,17, 18, 19, 20, hole circles
Plate 2 : 21, 23, 27, 29, 31, 33 hole circles
If is proposed to mill a spur gear of 28 teeth using simple indexing method. Which one of the following combinations of index plate and number of revolutions is correct?
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